Quality Core Tools Training in Kuala Lumpur, Malaysia

This program provides hands-on knowledge and structured guidance on the five essential Quality Core Tools used in product and process development: APQP, PPAP, FMEA, MSA, and SPC. These tools are foundational for ensuring consistent product quality, reducing risk, and meeting customer-specific requirements, particularly in automotive and advanced manufacturing sectors.

Process Planning and Risk Prevention

1. Introduction to Quality Core Tools
• Purpose and importance in the APQP lifecycle
• Link with IATF 16949 and customer-specific requirements
2. Advanced Product Quality Planning (APQP)
• The 5 phases of APQP
• Key deliverables: Control Plan, Process Flow, Design Reviews
• APQP timelines and gates
3. Production Part Approval Process (PPAP)
• When and why PPAP is needed
• PPAP levels and submission requirements
• PPAP elements: Sample parts, PSW, Dimensional results
4. Failure Mode and Effects Analysis (FMEA)
• Types: Design FMEA (DFMEA) and Process FMEA (PFMEA)
• Step-by-step FMEA methodology
• Linkage to Control Plan and Risk Reduction

Measurement and Statistical Control

1. Measurement System Analysis (MSA)
• Types of measurement errors
• Gage Repeatability & Reproducibility (Gage R&R)
• Attribute vs Variable MSA
2. Statistical Process Control (SPC)
• Process variation and control charts
• X-bar, R, and P Charts
• Cp, Cpk, and process capability interpretation
3. Integration of Core Tools
• How Core Tools interact throughout product life cycle
• Case study: Applying all tools in a new product launch
4. Wrap-Up & Q&A
• Review of key takeaways
• Readiness for audits and customer requirements
• Feedback and action planning