Hardware In The Loop (HIL) Training in Astana, Kazakhstan

This training introduces Hardware-in-the-Loop (HIL) simulation, a key testing methodology used in automotive, aerospace, robotics, and industrial automation. HIL allows engineers to test embedded software by integrating it with real or simulated hardware components, ensuring system reliability before physical deployment. This beginner-friendly course covers fundamental concepts, HIL setup, running basic simulations, analyzing results, and best practices for HIL testing. Participants will gain hands-on experience with HIL tools and workflows.

Introduction to HIL and Basic Setup
Introduction to HIL and Embedded Systems
What is an Embedded System?
Overview of software validation in embedded systems.
Introduction to Model-Based Development (MBD).
What is Hardware-in-the-Loop (HIL)?
Differences between HIL, SIL (Software-in-the-Loop), and MIL (Model-in-the-Loop).

HIL Testing Concepts and Benefit
Why use HIL testing?
Benefits of HIL in cost reduction and safety.
Key components of a HIL system:
Real-Time Simulator
Embedded Controller
Actuators & Sensors
Interfaces & Communication Protocols

Setting Up a Basic HIL Environment
Overview of HIL tools and platforms:
dSPACE
Open-source alternatives
Connecting a controller to a simulated system.
Loading real-time models for testing.
Hands-on Exercise

Running a Basic HIL Simulation
Executing a real-time HIL test.
Capturing sensor and actuator responses.
Analyzing system performance under different test conditions.
Hands-on Exercise

Practical HIL Testing and Debugging
Writing and Running HIL Test Cases
Introduction to HIL test scripting.
Defining test inputs and expected outputs.
Running multiple test cases in an automated HIL environment.
Writing and executing a basic HIL test case.

Debugging and Analyzing HIL Results
Understanding HIL logs and error messages.
Using HIL for fault injection testing.
Debugging software issues using real-time feedback.
Identify and fix a software issue using HIL.

Connecting Real Hardware with HIL
How to integrate real sensors and actuators into HIL.
Communication protocols used in HIL: CAN, Ethernet, UART.
Testing hardware-in-the-loop for automotive ECUs.
Hands-on Exercise

Best Practices and Industry Applications
Best practices for effective HIL testing.
Common mistakes to avoid in HIL simulation.
Future trends: AI-powered HIL testing, Cloud-based HIL simulations.
Case Study
Discussion: Q&A and participant feedback.